Ft. Myers Beach
Location:
Ft. Myers Beach
SERVICE:
Structural Engineering
COMPLETED:
1/24/22
CLIENT:
Fort Myers Beach
General Description
The structure is a cylindrical steel tank with a hemispherical dome on top that was built in 1973. As per the information available, the tank has a diameter of 38’-0” and a side wall circumferential height of 47’-0”. The volume of the tank is approximately 500,000 gallons (66,900 ft3). The tank was constructed by the Chicago Bridge and Iron Company of Oak Brook, Illinois. See Figure 1. Located at the site is a typical tank plaque that gives some basic information about the steel tank as shown in Figure 2.
Limitation of Investigation
A hands-on, visual inspection was performed on site of the steel water tank. This inspection was limited to the exterior of the steel tank. The tank was inspected in as-is condition. The tank currently serves as the only functioning tank providing drinking water to the community of the Town of Ft. Myers Beach, Florida. As such, at the time of inspection, the tank could not be drained and emptied to allow for proper inspection. However, personnel from Vetor Contracting Services performed a preliminary dive inspection of the interior of the tank to determine the condition and amount of deterioration and corrosion. The preliminary dive inspection included video footage of the interior tank which was reviewed by Cronin Engineering. In addition, Cronin Engineering spoke with the divers to better ascertain the actual condition of the interior of the tank. Cronin Engineering has reviewed the previous inspection report prepared by Liquid Engineering Corporation. Engineering plans of the steel tank and foundation were not available at the time of the inspection.
Observations
During the inspection, vegetation growth was observed and present at the base of the tank between the steel flange and concrete foundation as shown in Figures 3 and 4. In small, random areas, the paint is flaking off the concrete foundation on the top surface. Deterioration and section loss were observed on the circumferential weld at the based of the steel tank. See Figure 5. In addition, impacted rust on the underside of the steel tank flange and the concrete foundation was observed. Rusting coming through the paint was also evident on the steel tank flange. A crack on top of the concrete foundation was visible as shown in Figure 6. At the base of the exposed anchor rod connection of the steel tank to the concrete foundation, there was up to 50% section loss due to corrosion as shown in Figures 7 and 8. These anchor rods are approximately 1½” diameter in size. At a connection of an anchor rod, there was deterioration and section loss at the base of the nut as observed in Figure 9. There was up to 25% section loss and deterioration at the base of the nut on hinge connection to the manhole access door. See Figures 10 thru 12. An emergency repair of approximately 1/4” by 12” by 12” in size steel plate was observed on the steel tank at the base as shown in Figure 13.
On the exterior, steel access ladder, there were random areas of rust and corrosion throughout. See Figures 14. On the exterior steel wall of the tank, there were areas of rust staining that was running down the sides from the top. Rust and corrosion with section loss at top of the tank along circumferential weld at dome connection was observed. This condition occurs every couple to several feet along the weld around the tank. See Figures 15 and 16. Rust and deterioration of weld on side of the steel tank as shown in Figure 17. Rust with areas of section loss on connections of inlet pipe on side of the steel tank as shown in Figure 18. Rust and deterioration of bolts on top of dome of the tank as shown in Figure 19. Rust and corrosion on all surfaces around the hatch access door opening on top of the steel tank. See Figure 20.
Tank Interior – Preliminary Dive Inspection
Significant signs of rust, deterioration and section loss was observed on the welds o on the interior of the tank. Section loss and pitting was observed on the interior surfaces of the steel tank. The interior tank ladder was missing requiring the diver to be lowered into the tank using a winch type device for safety purposes. The interior exhibited signs of deterioration on the bottom of the tank and sides. Also, on the bottom of the tank, there had been pooling of chlorine, rust, sand, grit, and tank debris from deterioration. See Figures 21 and 22.
Recommendations
Overall, the condition of the tank was in fair to poor condition. This is based on conditions observed on site regarding the condition of the protective paint and active corrosion and deterioration on exterior and interior tank. Recommendations are provided herein so emergency repairs may be performed until a proper inspection of the interior of the steel may be performed. These recommendations are based on our investigation and the previous inspection report by Liquid Engineering Corporation. Immediate repairs include the following items.